• 11,600 ft² building – constructed in 2001
• 9,000 ft² shop area with HVAC
• 2,600 ft² office, assembly, and QC lab
• 2,500 ft² of secured storage and warehouse

CNC Machining Centers

• Haas VF-3WT vertical machining center (2007)
  • 20 HP / AC 10,000 RPM, Variable speed
  • 20-tool Magazine
  • 3-D Contour / high-speed machining
  • 4th Axis rotary drive
  • 40” X-axis movement
  • 26” Y-axis movement
  • 25” Z-axis movement
• Haas VF-2WT vertical machining center (2007)
  • 20 HP / AC 10,000 RPM, Variable speed
  • 20-tool Magazine
  • 3-D Contour / high-speed machining
  • 4th Axis rotary drive
  • 30” X-axis movement
  • 20” Y-axis movement
  • 20” Z-axis movement
• Haas VM-3WT vertical machining center (2006)
  • 20 HP / AC 12,000 RPM, Variable speed
  • 24-tool Magazine
  • 3-D Contour / high-speed machining
  • 4th Axis rotary drive
  • 40” X-axis movement
  • 26” Y-axis movement
  • 25” Z-axis movement
• Haas VF-0E vertical machining center (2001)
  • 20 HP / AC 7,500 RPM, Variable speed
  • 20-tool Magazine
  • 3-D Contour / high-speed machining
  • 4th Axis rotary drive
  • 30” X-axis movement
  • 16” Y-axis movement
  • 20” Z-axis movement
• Haas Mini Mill vertical machining center (2002)
  • 10 HP / AC 6,000 RPM, Variable speed
  • 10-tool Magazine
  • 3-D Contour / high-speed machining
  • 4th Axis rotary drive
  • 16” X-axis movement
  • 12” Y-axis movement
  • 10” Z-axis movement
• Fadal VMC4020 vertical machining center (2001)
  • 30 HP / AC 10,000 RPM, Variable speed
  • 20-tool Magazine
  • 3-D Contour / high-speed machining
  • Cool power temperature stability system
  • 40” X-axis movement
  • 20” Y-axis movement
  • 20” Z-axis movement
• Haas HRT-210 CNCB (2001)
• Servo rotary table
  • 210 mm / 8.27” plater
• Tree 250 Journeyman CNC knee mill (2000)
  • 5 HP / AC 50-4500 RPM, Variable speed
  • 24” X-axis movement
  • 14” Y-axis movement
  • 6” Z-axis movement
  • 12” Knee movement

EDM

• Charmilles Roboform 22 plunge EDM (2002)
  • 64 amp Die sinker with 3R tooling
  • 10.8” X-axis movement
  • 12.7” Y-axis movement
  • 24.0” Z-axis movement

Lathes

• Mazak QTN-300 – 48” CNC (2008)
  • 35 HP / AC, 4,000 RPM motor
  • 12-position Tool magazine
  • 12” Thru-hole chuck
  • 26.5” Swing w/ 16.5” cutting diameter
  • 3.0” Thru-spindle bore
  • 48” Maximum cutting length
  • High-power coolant
  • Manual steady rest / automatic base
  • Automatic tailstock
• Gap bed gear head engine lathe (2001)
  • 7.5 HP/ AC, 22-1800 RPM Motor
  • 14.5” Swing w/ 7.5” cutting diameter
  • 2.06” Thru-spindle bore
  • 40” Maximum cutting length
  • Digital readout
  • 3 Jaw & 4 Jaw chuck
• Hardinge DSM59 super precision chucker lathe (1998)
  • Lever-action 5C quick-change collet system
  • Auto bar feeder
  • 4” Turret travel
  • 10 HP / AC, 230-3500 RPM Motor
  • 9” Swing
  • 36” Bed length

Mills

• Bridgeport 12” x 42” (3)
  • Variable-speed head
  • Chrome ways
  • Kurt vises
  • Digital readouts
  • Y” axis power-feed
• Chevalier 10” x 50”
  • Variable-speed head
  • Chrome ways
  • Kurt vises
  • Digital readouts
  • Y” axis power-feed
• Chevalier 10” x 50” w/ 8" spindle riser block
  • Variable-speed head
  • Chrome ways
  • Kurt vises
  • Digital readouts
  • Y” axis power-feed

Surface Grinders

• Chevalier FSG-618M 6” x 18” hand feed magnetic chuck
• Chevalier FSG-618M w/ wet attachment 6” x 18” hand feed magnetic chuck

Heat Treat

• Knights MTG-27 13” x 13” x 27” 2000°F Furnace
• GE 20” x 20” x 25” 600°F draw oven

Saws

• Scotchman 14” cold saw variable speed, air vise, 10’ roller table stands
• Do-All C-916 horizontal band saw
• Roll-In vertical plate saw
  • 9” x 14” Opening
• Rigid 14” general-purpose trim saw

Drill Press

• Powermatic 15” floor model variable-speed jig table

Welders

• Miller Syncrowave 250 TIG welder, AC / DC
  • Argon and helium gas for welding all metals
  • Stick welding cables and adaptors
  • Circulating cooling system for consistent torch head control
• Millermatic 170 MIG / wire feed welder
• Lenco spot welder, Mark-II
• Victor acetylene cutting and welding equipment
• Acorn jig welding table
  • 5’ x 5’ x 4” Work surface

Injection Molding

• Cincinnati/Milacron MT 310 (2007)
  • Horizontal toggle clamp
  • 310 ton Clamping force
  • 41 oz Shot size
  • 26.5” Between tie-bars
  • 36.0” Clamp opening
  • Hydraulic core pull
  • Auto ejection
  • Air ejection
  • Robot interface
• Cincinnati/Milacron MT170 (2002)
  • Horizontal toggle clamp
  • 170 ton Clamping force
  • 11 oz Shot size
  • 20.5” Between tie bars
  • 26.0” Clamp opening
  • Hydraulic core pull
  • Auto ejection
  • Air ejection
  • Robot interface
• Cincinnati/Milacron Vista V-55 (2001)
  • Horizontal toggle clamp
  • 55 ton Clamping force
  • 3.0 oz Shot size
  • 12.5” Between tie bars
  • 25.0” clamp opening
  • Hydraulic core pull
  • Auto ejection
  • Robot interface
• Boy 50T2 horizontal hydraulic clamp (1993)
  • 55 ton Clamping force
  • 2.5 oz Shot size
  • 12.0" Between tie bars
  • 20.0” Clamp opening
  • Auto ejection
  • Robot interface
• Boy 22S horizontal hydraulic clamp (1994)
  • 24 ton Clamping force
  • 1.2 oz Shot size
  • 10.0” Between tie bars
  • 14.0” Clamp opening
• Trueblood-35S vertical shuttle (1990)
  • Hydraulic clamp
  • 35 ton Clamping force
  • 3.0 oz Shot size
  • 10.0” Clamp opening
  • Shuttle base (2 bases & 1 top)

Injection Molding Support Equipment

• Material driers with auto loaders (5, one per molding machine)
• Multi-zone hot runner control units (3)
• Thermolators (5, one per molding machine)
  • Mold temperature control units
• Hot oil mold temp control units (2)
  • High-temperature plastic processes
• Portable chiller, mold temp control unit
  • High-speed plastic molding
• Yushin robotic part and sprue picker
• Parts transfer conveyors (3)
• Granulators - plastic pelletizing and grinding (2)
• Centralized cool water system
  • 30 ton Re-circulating tower system

Vacuum Forming

• Bel-O-Vac dual ram vacuum form (2006)
  • Dual heating chambers (with overhead)
  • Positive and negative overhead assist
  • 30” x 30” Material window
  • 10” Deep draw capacity

Thermo-Forming

• Cal-Rod 48” table (2005)
• Hot wire 36” table (2006)
• Adjustable jig & bending tables

Plastic Welding

• Leister handheld hot air welder (2006)
• Sonics handheld ultra sonic welder (2002)
  • For staking, welding, and inserting
• Dukane fully-automated tabletop ultra sonic welder system with jig table (1998)

Finishing

• Global Finishing powder coat oven (2008)
  • 6’ x 8’ x 10’ Working dimensions
  • Fully automated control system
  • 300-500°F Working temperature
• Col-Met powder booth (2007)
  • 8’ x 5.5’ x 7’ for powder paint
• Kayco spray booth (2006)
  • 10’ x 8’ x 7’ for wet paint
• Sames MACH-JET powder coat applicator (2007)
  • includes fluidized material bed for metallic and pearl materials
• Graco pressure pot paint gun (2005)
  • large production system
  • smooth to textured finishes
• Binks #2000 pressure pot paint gun (2006)
  • high production system
  • wet paint for plastics
• United Silicone pad printing press (1996)
  • shuttle type

Packaging & Marking

• Class 1000 positive pressure laminar flow
  • Hood for inspection and part packaging
• Stamping with indelible ink
• Stamping with steel die
• Engraving CNC & handheld
• Bar code labels

Quality Assurance

• Brown & Sharpe 7.10.7 Global classic CMM (2008)
  • CNC - measure range 27.6" x 39.4" x 26"
  • Tesastar motorized probe head
  • PC-DMIS Pro software
• Mitutoyo stereo microscope w/ DRO, camera & monitor
• Mitutoyo 24” digital height gage
• Mitutoyo 18” dial height gage (2)
• Mitutoyo 18” height master
• Starrett 36” x 24” surface plate * inspection grade (3)
• Starrett 24” x 18” surface plate * inspection grade (2)
• Vermont pin gages: 011 – 1.2501 (2)
• Fowler 40” digital caliper
• Fowler 20” digital caliper
• Mitutoyo 18” digital caliper (2)
• Micrometers 0 to 6”
• Vermont plug gages * metric & standard
• Std. sets, rect. gage blocks & gage balls, dial indicators & calipers (3)
• Rockwell hardness tester

Engineering Design Department

• AutoCAD workstations (3)
• Solidworks 3D work stations (version 2008) (2)
  • Software converters for Pro-E, UniGraphix, and IGES
• Mastercam NC programming stations (3)

General Shop Equipment

• Suburban Master-Grind spin/indexer (2)
• Suburban 6” x 6” x 4.5” sine plate w/ magnetic chuck (2)
• Tapmatic reversing tapping heads (3)
• Narex 5.5” universal boring head (2)
• Arbor press (3)
• PEM nut setter
• Empire bead/sand blast cabinets (2)
• Right angle tombstone plates (7)
• Torit dust collector system
• Wilton 6” x 48” combo belt/disc sander (2)
• Baldor 10” pedestal finish grinder/buffer (2)
• Burr King 20 qt vibratory tumbler
• Misc. finishing equipment, belt sanders, pedestal grinders, DA sanders, dremel tools, die grinders, hand grinders
• 48” Sheet metal box & pan brake (manually operated)
• 36” Sheet metal shear (manually operated)

Delivery & Lift Equipment

• 1 ton Chevrolet pickup
• 8000 lb, 22’ Gooseneck trailer
• 6000 lb, 16’ Flatbed trailer
• 4000 lb, 14’ Wells Cargo enclosed trailer
• 5000 lb Forklift
• 2000 lb Warehouse pallet lift (hand operated)
• 1000 lb Big Joe material lift