Equipment List

Facility
Machine and Fabrication Shop

CNC Machining Centers

Haas VF-3WT Vertical Machining Center (2007)
   20HP/AC 10,000 RPM, variable speed
   20 tool magazine
   3-D Contour / High Speed Machining
   4th axis Rotary drive
   40” X-axis movement
   26” Y-axis movement
   25” Z-axis movement

Haas VF-2WT Vertical Machining Center (2007)
   20HP/AC 10,000 RPM, variable speed
   20 tool magazine
   3-D Contour / High Speed Machining
   4th axis Rotary drive
   30” X-axis movement
   20” Y-axis movement
   20” Z-axis movement

Haas VM-3WT Vertical Machining Center (2006)
   20HP/AC 12,000 RPM, variable speed
   24 tool magazine
   3-D Contour / High Speed Machining
   4th axis Rotary drive
   40” X-axis movement
   26” Y-axis movement
   25” Z-axis movement

Haas VF-0E Vertical Machining Center (2001)
   20HP/AC 7,500 RPM, variable speed
   20 tool magazine
   3-D Contour / High Speed Machining
   4th axis Rotary drive
   30” X-axis movement
   16” Y-axis movement
   20” Z-axis movement

Haas Mini Mill Vertical Machining Center (2002)
   10HP/AC 6,000 RPM, variable speed
   10 tool magazine
   3-D Contour / High Speed Machining
   4th axis Rotary drive
   16” X-axis movement
   12” Y-axis movement
   10” Z-axis movement

Fadal VMC4020 Vertical Machining Center (2001)
   30HP/AC 10,000 RPM, variable speed
   20 tool magazine
   3-D Contour / High Speed Machining
   Cool Power temperature stability system
   40” X-axis movement
   20” Y-axis movement
   20” Z-axis movement

Haas HRT-210 CNCB (2001)

   Servo Rotary Table
   210mm / 8.27” Plater

Tree 250 Journeyman CNC Knee mill (2000)
   5HP /AC 50-4500 RPM, variable speed
   24” X-axis movement
   14” Y-axis movement
   6” Z-axis movement
   12” Knee movement

EDM:

Charmilles Roboform 22 Plunge EDM (2002)
   64 amps Die Sinker with 3R tooling
   10.8” X-axis movement
   12.7” Y-axis movement
   24.0” Z-axis movement
   360deg. C-axis. 16/32 pos.

Lathes:

Mazak QTN-300 – 48” CNC (2008)
    35HP / AC motor, 4,000 rpm
    12-position tool magazine
    12” thru-hole chuck
    26.5” swing with 16.5” cutting diameter
    3.0” thru spindle bore
    48” maximum cutting length
    High Power Coolant
    Manual steady rest / Automatic Base
    Automatic tailstock

Gap Bed Gear-head Engine Lathe (2001)
   7.5 HP/ AC motor, 22-1800 rpm
   14.5” swing with 7.5” cutting diameter
   2.06” thru spindle bore
   40” maximum cutting length
   Digital Read Out
   3 Jaw & 4 Jaw chuck

Hardinge DSM59 Super Precision Chucker Lathe (1998) with Lever Action 5C quick-change collet system, Auto Bar Feeder and 4” turret travel
   10 HP / AC motor, 230-3500 rpm
   9” swing
   36” bed length

Mills:

Bridgeport (3), 12” x 42”, with variable speed head, chrome ways, Kurt vises, and digital readouts, Y” axis power-feed

Chevalier, 10” x 50”, with variable speed head, chrome ways, Kurt vises, and digital readouts, Y” axis power-feed

Chevalier, 10” x 50”, 8” spindle riser block, variable speed head, chrome ways, Kurt vises, and digital readouts, Y” axis power-feed

Surface Grinders:

Chevalier FSG-618M
   6” x 18” hand feed magnetic chuck

Chevalier FSG-618M with wet attachment
   6” x 18” hand feed magnetic chuck

Heat Treat:

Knights MTG-27 Furnace
   13” x 13” x 27” 2000 deg.

GE draw oven
   20” x 20” x 25” 600 deg.

Saws:

Scotchman 14” Cold saw variable speed,
   air vise, 10’ roller table stands

Do-All C-916 Horizontal band saw

Roll-In Vertical Plate Saw
   9” x 14” Opening

Rigid 14” general-purpose trim saw

Drill Press:

Power Matic 15” Floor Model variable speed, jig table

Welders:

Miller Syncrowave 250 TIG Welder, A/C, D/C
   Argon & Helium gas for welding all metals
   Stick welding cables and adaptors
   Circulating cooling system for consistent torch head control

Miller Matic 170 MIG / wire feed welder

Lenco Spot Welder, Mark-II

Victor, Acetylene cutting and welding equipment

Acorn Jig welding table
   5’ x 5’ x 4” work surface

Plastics

Injection Molding:

Cincinnati/Milacron MT 310 (2007)
   Horizontal Toggle clamp
   310 ton clamping force
   41oz shot size
   26.5” between tie-bars
   36.0” clamp opening
   Hydraulic core pull
   Auto ejection
   Air ejection
   Robot interface

Cincinnati/Milacron MT170 (2002)
   Horizontal Toggle clamp
   170 ton clamping force
   11oz shot size
   20.5” between tie bars
   26.0” clamp opening
   Hydraulic core pull
   Auto ejection
   Air ejection
   Robot Interface

Cincinnati/Milacron Vista V-55 (2001)
    Horizontal Toggle clamp
    55 ton clamping force
    3.0oz shot size
    12.5” between tie bars
    25.0” clamp opening
    Hydraulic core pull
    Auto ejection
    Robot Interface

Boy 50T2 Horizontal Hydraulic clamp (1993)
   55 ton clamping force
   2.5oz shot size
   12.0 between tie bars
   20.0” clamp opening
   Auto ejection
   Robot Interface

Boy 22S Horizontal Hydraulic clamp (1994)
   24 ton clamping force
   1.2oz shot size
   10.0” between tie bars
   14.0” clamp opening

Trueblood-35S Vertical Shuttle (1990)
   Hydraulic clamp
   35 ton clamping force
   3.0oz shot size
   10.0” clamp opening
   Shuttle Base (2 bases & 1 top)

Injection Molding Support Equipment:

Material driers with auto loaders (5ea)
`    (one per molding machine)

Three Multi zone hot runner control units

Thermolators (5ea) - mold temperature control
   units (one per molding machine)

Hot Oil mold temp control units (2ea)
   high temperature plastic processes

Portable chiller, mold temp control unit
   high speed plastic molding

Yushin Robotic part and sprue picker

Parts transfer conveyors (3)

Granulators - plastic pelletizing and grinding (2)

Centralized cool water system 30ton
   re-circulating tower system

 

Vacuum Forming:

Bel-O-Vac Dual Ram Vacuum Form (2006)
   Dual heating chambers (with over head)
   Positive & Negative Over-head assist
   30” x 30” material window
   10” deep draw capacity

 

Thermo-Forming:

Cal-Rod Table 48” (2005)

Hot wire Table 36” (2006)

Adjustable Jig & Bending Tables

Plastic Welding:

Leister hand held hot air welder (2006)

Sonics, hand held ultra sonic welder (2002) staking, welding & inserting

Dukane, fully automated tabletop ultra sonic welder system (1998 ) with jig table

Powder-coat and Marking

Finishing

Global Finishing Powder Coat Oven (2008)
   6’ x 8’ x 10’ working dimensions
   fully automated control system
   300-500f deg. working temp.

Colmet Powder Booth (2007)
   8’ x 5.5’ x 7 for powder paint

Kayco Spray Booth (2006)
   10’ x 8’ x 7’ for wet paint

Sames Mach-Jet, powder coat applicator (2007)
   with fluidized material bed for metallic and
   pearl materials

Graco Pressure pot paint gun (2005)
   large production system
   smooth to textured finishes

Binks #2000 Pressure pot paint gun (2006)
   high production system
   wet paint for plastics

United Silicon pad printing press (1996)
   shuttle type

Packaging & Marking

Class 1000 positive pressure laminar flow
   hood for inspection and part packaging

Stamping with indelible ink

Stamping with steel die

Engraving CNC & Hand Held

Labels – bar code

Metrology Lab

Quality Assurance

Brown & Sharpe 7.10.7 Global classic CMM (2008)
   CNC - Measure Range 27.6" x 39.4" x 26"
   Tesastar Motorized Probe Head
   PC-DMIS Pro Software

Mitutoyo Stereo Microscope W/ DRO, Camera & Monitor
Mitutoyo 24” Digital Height Gage
Mitutoyo 18” Dial Height Gage(2)
Mitutoyo 18” Height Master
Starrett 36” x 24” Surface Plate * Inspection Grade (3)
Starrett 24” x 18” Surface Plate * Inspection Grade (2)
Vermont Pin gages: 011 – 1.2501 (2)
Fowler 40” Digital Caliper
Fowler 20” Digital Caliper
Mitutoyo 18” digital Caliper (2)
Micrometers 0 to 6”
Vermont plug gages * metric & standard
Std. Sets, rect. gage blocks & gage balls, dial indicators & calipers (3)
Rockwell Hardness Tester

 

Engineering Design Department

AutoCAD workstations (3)
Solidworks 3D work stations (version 2008)
   Software converters for Pro-E, UniGraphix, and IGES (2)
Mastercam NC programming stations (3)

General Shop Equipment

Suburban Grind-Master Spin/Indexer (2)
Suburban Sine Plate W/Magnetic Chuck (2),
   6” x 6” x 4.5”
Tapmatic, Reversing Tapping heads (3)
Narex 5.5” Universal boring head (2)
Arbor Press (3)
PEM nut setter
Empire bead / sand blast cabinets (2)
Right angle tombstone plates (7)
Torit dust collector system
Wilton 6” x 48” Combo Belt / Disc Sander (2)
Baldor 10” Pedestal Finish Grinder/Buffer (2)
Burr King 20qt. Vibratory Tumbler
Misc. Finishing Equipment, belt sanders,
   pedestal grinders, DA sanders, dremel tools,
   die grinders, hand grinders
48” Sheet metal box & pan brake (manually operated)
36” sheet metal shear (manually operated)

Delivery & Lift Equipment

Chevrolet 1-ton pick-up
22’ goose neck trailer     – 8000lb
16’ flat bed trailer     – 6000lb
14’ Wells Cargo enclosed trailer – 4000lb
5000lb forklift
2000lb warehouse pallet lift – hand operated
1000lb Big Joe material lift